山東空壓機(jī)是如何延長使用年限的？

空壓機(jī)在市場(chǎng)上越來越多的被企業(yè)所認(rèn)可，同時(shí)也給很多企業(yè)帶來了便捷，但是日益上升的成本和整體市場(chǎng)的不景氣，也導(dǎo)致了空壓機(jī)改造事業(yè)推進(jìn)變得刻不容緩。那么有哪些方法可以延長空壓機(jī)的使用年限，為企業(yè)節(jié)約成本呢？這里簡(jiǎn)單給你講述下平時(shí)使用過程中的注意事項(xiàng)：

Air compressor in the market is more and more recognized by enterprises, but also to many enterprises to bring convenience, but the rising cost and the overall market depression, also led to the cause of air compressor energy-saving transformation has become urgent. So what methods can extend the service life of air compressor and save cost for enterprises? Here is a brief introduction to the matters needing attention in the process of normal use:

空壓機(jī)主機(jī)保養(yǎng)

Maintenance of air compressor

1、空氣壓縮機(jī)運(yùn)轉(zhuǎn)過程中，隨時(shí)注意儀表讀數(shù)（特別是氣壓表的讀數(shù)），傾聽各部音響，如發(fā)現(xiàn)異常情況，應(yīng)立即停機(jī)檢查。貯氣罐內(nèi)氣壓不許超過銘牌規(guī)定的壓力。每工作2~4h,應(yīng)開啟中間冷卻器和貯氣罐的冷凝油水排放閥門1~2次。搞好機(jī)器的清潔工作，空壓機(jī)長期運(yùn)轉(zhuǎn)后，禁止用冷水沖洗。

1. During the operation of the air compressor, pay attention to the reading of the instrument (especially the reading of the barometer) and listen to the sound of each part. In case of any abnormality, the machine shall be shut down for inspection immediately. The maximum air pressure in the air tank shall not exceed the pressure specified on the name plate. Open the condensate oil-water discharge valve of intercooler and air storage tank for 1-2 times every 2-4h. Do a good job in cleaning the machine, after long-term operation of the air compressor, it is forbidden to wash with cold water.

2、操作人員應(yīng)穿好工作服，女同志應(yīng)將發(fā)辮塞入工作帽內(nèi)。嚴(yán)禁酒后操作，不得從事與運(yùn)行無關(guān)的事情，不得擅自離開工作崗位，不得擅自決定非本機(jī)操作人員代替工作。

2. Operators should wear work clothes, and female comrades should put their braids into their work caps. It is strictly prohibited to operate after drinking, do not engage in matters unrelated to operation, do not leave the post without authorization, and do not decide to replace the work by non operators of the machine.

3、操作人員應(yīng)經(jīng)專門培訓(xùn)，必須了解空氣壓縮機(jī)及附屬設(shè)備的構(gòu)造、性能和作用，熟悉運(yùn)轉(zhuǎn)操作和維護(hù)保養(yǎng)規(guī)程。

3. The operators shall be specially trained and must fully understand the structure, performance and function of the air compressor and its auxiliary equipment, and be familiar with the operation and maintenance procedures.

4、定期（每周）對(duì)貯氣罐閥進(jìn)行一次手動(dòng)排氣試驗(yàn)，保證閥的有效性。

4. Conduct a manual exhaust test on the safety valve of the air storage tank regularly (weekly) to ensure the safety and effectiveness of the safety valve.

5、搞好機(jī)器的清潔工作，空壓機(jī)長期運(yùn)轉(zhuǎn)后，禁止用冷水沖洗。

5. Do a good job in cleaning the machine, after long-term operation of the air compressor, it is forbidden to wash with cold water.

6、空氣壓縮機(jī)起動(dòng)前，按規(guī)定做好檢查和準(zhǔn)備工作，注意打開貯氣罐的所有閥門。柴油機(jī)啟動(dòng)后必須施行低速、中速、額定轉(zhuǎn)速的加熱運(yùn)轉(zhuǎn)，注意各儀表讀數(shù)是否正常后，方可帶負(fù)荷運(yùn)轉(zhuǎn)?？諌簷C(jī)應(yīng)逐漸增加負(fù)荷啟動(dòng)，各部分正常后才可全負(fù)荷運(yùn)轉(zhuǎn)。

6. Before starting the air compressor, check and prepare according to regulations, and pay attention to open all valves of air storage tank. After the diesel engine is started, heating operation at low speed, medium speed and rated speed must be carried out. Pay attention to whether the readings of all instruments are normal before running with load. Air compressor should be gradually increased load start, all parts can be normal before full load operation.

7、定期（每周）對(duì)貯氣罐閥進(jìn)行一次手動(dòng)排氣試驗(yàn)，保證閥的有效性。

7. Conduct a manual exhaust test on the safety valve of the air storage tank regularly (weekly) to ensure the safety and effectiveness of the safety valve.

8、在清掃散熱片時(shí)，不得用燃燒方法管道油污。清洗、緊固等保養(yǎng)工作必須在停機(jī)后進(jìn)行。用壓縮空氣吹洗零件時(shí)，嚴(yán)禁將風(fēng)口對(duì)準(zhǔn)人體或其他設(shè)備，以防傷人毀物。

8. When cleaning the heat sink, it is not allowed to use the combustion method to remove the oil contamination in the pipeline. Cleaning, fastening and other maintenance work must be carried out after shutdown. When cleaning parts with compressed air, it is strictly forbidden to aim the air outlet at the human body or other equipment to prevent injury and damage.

9、經(jīng)常保持貯存罐外部的清潔。禁止在貯氣罐附近進(jìn)行焊接或熱加工。貯氣罐每年應(yīng)作水壓試驗(yàn)一次，試驗(yàn)壓力應(yīng)為工作壓力1.5倍。氣壓表、閥應(yīng)每年作一次檢驗(yàn)。

9. Keep the outside of the tank clean at all times. Welding or hot working in the vicinity of air storage tank is prohibited. The air storage tank shall be subjected to hydraulic test once a year, and the test pressure shall be 1.5 times of the working pressure. The barometer and safety valve shall be inspected once a year.

10、空氣壓縮機(jī)起動(dòng)前，按規(guī)定做好檢查和準(zhǔn)備工作，注意打開貯氣罐的所有閥門。柴油機(jī)啟動(dòng)后必須施行低速、中速、額定轉(zhuǎn)速的加熱運(yùn)轉(zhuǎn)，注意各儀表讀數(shù)是否正常后，方可帶負(fù)荷運(yùn)轉(zhuǎn)?？諌簷C(jī)應(yīng)逐漸增加負(fù)荷啟動(dòng)，各部分正常后才可全負(fù)荷運(yùn)轉(zhuǎn)。

10. Before starting the air compressor, check and prepare according to regulations, and pay attention to open all valves of air storage tank. After the diesel engine is started, heating operation at low speed, medium speed and rated speed must be carried out. Pay attention to whether the readings of all instruments are normal before running with load. Air compressor should be gradually increased load start, all parts can be normal before full load operation.

11、根據(jù)氣溫變化應(yīng)及時(shí)更換相應(yīng)的壓縮機(jī)油，有些地區(qū)氣溫特別低，應(yīng)更換凝點(diǎn)低于當(dāng)?shù)販囟鹊奶厥庥推贰?/p>

11. According to the change of air temperature, the corresponding compressor oil should be changed in time. In some areas, the temperature is particularly low, so the special oil with condensation point lower than the local temperature should be replaced.

12、機(jī)后一定要注意放空所有氣體、排污、放水，放空各種管道及氣包內(nèi)的水、氣、油，原因是冬季機(jī)組工作時(shí)，溫度比較高，停機(jī)后因外界溫度較低，空氣冷卻會(huì)有大量冷凝水產(chǎn)生，存在于各種控制管道、中冷器及氣包內(nèi)，容易使控制管路、中冷器堵塞，氣包漲裂等隱患。

12. After the unit, it is necessary to pay attention to venting all the gas, blowdown and water, as well as the water, gas and oil in various pipelines and gas bags. The reason is that the temperature is relatively high when the unit is working in winter. After shutdown, due to the low external temperature, a large amount of condensate water will be generated in the air cooling, which exists in various control pipelines, intercoolers and air bags, which is easy to block the control pipeline and intercooler and cause the gas package to expand Cracks and other hidden dangers.