空壓機后處理設備如何保障設備品質的？

空壓機后處理設備除去水份、過濾雜質、油霧等潔凈壓縮空氣的關鍵性設備，是為產品品質與用氣設備“保駕護航”的“屏障”，如果這道“屏障”失守，壓縮空氣將毫無用處，甚成為“禍害”。那么，壓縮空氣后處理技術或設備如何才能擔當此重任呢？

Air compressor post-treatment equipment is the key equipment to remove water, filter impurities, remove oil mist and other clean compressed air, which is the "barrier" for product quality and gas equipment. If this "barrier" fails, compressed air will be useless, or even become a "disaster". So, how can compressed air post-treatment technology or equipment take on this important task?

縱觀產業(yè)實情，除水、過濾、除油等凈化技術并非壓縮空氣行業(yè)獨有，當前，壓縮空氣行業(yè)的除水、過濾、除油等凈化技術也是在借鑒、模仿其他行業(yè)技術或基于傳統技術上發(fā)展而來的。為了適應新時代高品質、低成本、低能耗的生產需求，唯有創(chuàng)新，尤其是不斷加強與深化技術創(chuàng)新。

Throughout the actual situation of the industry, the purification technologies such as water removal, filtration and oil removal are not unique to the compressed air industry. At present, the purification technologies such as water removal, filtration and oil removal in the compressed air industry are also developed from the technologies of other industries or based on traditional technologies. In order to meet the production demand of high quality, low cost and low energy consumption in the new era, innovation is the only way, especially the continuous strengthening and deepening of technological innovation.

雖然，創(chuàng)新已成為企業(yè)與企業(yè)家的“標配口號”，那么在壓縮空氣后處理行業(yè)到底該如何進行技術創(chuàng)新呢？技術創(chuàng)新的路徑又是怎么樣呢？從哪些方面或角度進行開展技術創(chuàng)新呢？技術創(chuàng)新的路徑必須著眼于解決行業(yè)痛點、滿足客戶需求、未來發(fā)展。我們以冷干機為例進行簡要分析：

Although innovation has become the "standard slogan" of enterprises and entrepreneurs, how to carry out technological innovation in the compressed air after-treatment industry? What is the path of technological innovation? From what aspects or angles to carry out technological innovation? The path of technological innovation must focus on solving industry pain points, meeting customer needs and leading future development. We take the cold dryer as an example for brief analysis

從原理角度來看，當前冷凍式干燥機（冷干機）是通過冷媒制冷技術，使壓縮空氣中的水蒸氣凝結成液滴通過自動排水閥排出，從而達到減少含水量的目的。

From the principle point of view, the current freeze dryer (cold dryer) is through the refrigerant refrigeration technology, so that the water vapor in the compressed air condenses into droplets and is discharged through the automatic drain valve, so as to achieve the purpose of reducing the water content.

冷干機運行時，對環(huán)境溫度較為敏感，進氣溫度每升高5℃，制冷效率就要下降30%，供氣露點將顯著升高。一般在超過38℃和低于0℃時，就無法有效運轉。

When the temperature of the inlet air increases by 5%, the air supply efficiency decreases significantly. Generally, when the temperature is higher than 38 ℃ and lower than 0 ℃, it can not operate effectively.

由于冷凍式干燥機采用的是制冷技術，所以冷媒蒸發(fā)溫度不允許低于2℃，否則會結冰而堵塞管道，導致壓縮空氣無法通過。那么，我們是否可以通過技術創(chuàng)新來拓寬冷干機適應環(huán)境溫度范圍呢？答案是肯定的。

Because the refrigeration technology is used in the freeze dryer, the refrigerant evaporation temperature is not allowed to be lower than 2 ℃, otherwise it will freeze and block the pipeline, resulting in the compressed air can not pass through. So, can we broaden the range of the cold dryer to adapt to the ambient temperature through technological innovation? The answer is yes.

空壓機精密過濾器主要應用于壓縮空氣凈化、除雜，將混合于壓縮空氣中的塵埃、水蒸氣、磨損粒子、油污以及細菌進行過濾。如果過濾效果不佳，由塵埃、油和水混合在一起而形成了一種極其有害的腐蝕性油泥，會快速磨損氣動設備、堵塞閥門、腐蝕管路，從而造成空氣泄露、工具和設備損壞、生產停滯、維修成本增加、產品報廢、健康和受到威脅、工作環(huán)境受到影響。

The air compressor precision filter is mainly used in the purification and impurity removal of compressed air, filtering the dust, water vapor, wear particles, oil and bacteria mixed in the compressed air. If the filtering effect is not good, a kind of extremely harmful corrosive sludge is formed by the mixture of dust, oil and water, which will quickly wear the pneumatic equipment, block the valve and corrode the pipeline, resulting in air leakage, tool and equipment damage, production stagnation, increased maintenance costs, product scrap, health and safety threats, and impact on the working environment.